PTFE rods are made using compression molding or ram extrusion, since PTFE is not melt-processable like FEP or PFA.

Manufacturing methods:

• Compression molded rods → available in larger diameters, higher density, used for heavy-duty machining
• Ram extruded rods → long continuous lengths, excellent dimensional consistency, cost-effective

Formats available:

• Virgin PTFE rods → pure, unfilled, highest chemical resistance
• Filled PTFE rods → modified with glass, carbon, bronze, or graphite fillers to enhance wear, stiffness, or conductivity

 The choice of manufacturing method depends on diameter, length, and end-use requirements.

PTFE rods are available in a wide range of diameters and lengths.

Ram-extruded PTFE rods:

• Diameters: 5 mm – 200 mm
• Lengths: 1000 mm and 2000 mm standard

Molded PTFE rods:

• Diameters: 150 mm – 500 mm+
• Lengths: up to 300 mm (due to molding limitations)

Custom options:

• Cut-to-length service for precise machining stock
• Etched PTFE rods for bonding to adhesives
• Filled PTFE rods for enhanced wear, load-bearing, or conductivity

 From micro-diameter insulation rods to heavy billets for machining, PTFE rods cover the full spectrum.

PTFE rods are used wherever chemical resistance, insulation, and non-stick properties are required.

Industries & applications:

• Chemical processing → seals, valve seats, gaskets, pump parts
• Electronics & semiconductors → insulators, bushings, dielectric components
• Food & pharmaceuticals → FDA-approved bushings, spacers, non-stick surfaces
• Aerospace & automotive → lightweight seals, wear-resistant parts, fuel system components
• Industrial machinery → sliding bearings, guides, anti-friction parts

 PTFE rods are valued across industries as reliable stock for precision machining into durable components.

PTFE rods are one of the best all-round performers among engineering plastics.

Temperature resistance:

• Continuous service up to 260 °C
• Cryogenic use down to -200 °C
• Retains properties over wide thermal cycles

Wear & mechanical strength:

• Very low friction (self-lubricating)
• Moderate wear resistance (improved with fillers like glass or carbon)
• High creep under load (can deform if clamped too tightly)

Chemical resistance:

• Inert to almost all chemicals, acids, bases, and solvents
• Resistant to hydrolysis, UV, and weathering
• Not resistant to molten alkali metals or elemental fluorine

 PTFE rods excel in heat and chemicals, but for load-bearing parts, filled grades are often recommended.

PTFE vs. PFA rods:

• Both resist up to 260 °C
• PTFE → non-melt-processable, softer, less stress-crack resistant
• PFA → melt-processable, weldable, higher mechanical endurance

PTFE vs. FEP rods:

• FEP → melt-processable, transparent, service up to 200 °C
• PTFE → opaque, higher temperature resistance, better creep resistance

PTFE vs. PEEK rods:

• PEEK → much stronger, stiffer, excellent wear resistance (up to 250 °C)
• PTFE → softer, better chemical resistance and non-stick surface

 Summary guide:

• Choose PTFE rods → for maximum chemical resistance & non-stick applications
• Choose PFA rods → for high-purity and weldable parts
• Choose FEP rods → for clarity & flexibility under moderate heat
• Choose PEEK rods → for load-bearing & wear resistance

Yes — PTFE rods are one of the most common plastics used as machining stock.

Machining properties:

• Easily machined with standard tools
• Produces smooth finishes
• Requires care due to softness and creep (avoid overtight clamping)

Fabrication options:

• Etching → surface treatment for bonding with adhesives
• Filled PTFE rods → stronger, stiffer, better wear resistance
• Cut-to-size → custom rods supplied for specific applications

Common machined parts:

• Seals and gaskets
• Bushings and spacers
• Electrical insulators
• Valve seats and pump components

 PTFE rods are among the easiest engineering plastics to machine into high-performance sealing and insulating components.