XIFLON FEP SHEET is a semi-finished product manufactured from high-performance fluorinated ethylene propylene (FEP) resin, sourced from carefully selected and trusted suppliers including XIFLON fluoropolymer resin. 

Chemical & UV Resistance

Outstanding resistance to harsh chemicals, solvents, and long-term UV exposure

Thermal Stability

Continuous service temperature: −200 °C to +200 °C with reliable performance

Dielectric Properties

Excellent electrical insulation with high dielectric strength and low dissipation factor

Mechanical & Surface Performance

High tensile strength, smooth finish, and easy-release non-stick surface

Experience Unmatched Performance in Extreme Conditions

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HOW OUR FEP SHEETS ARE PRODUCED

Optimize Your Process With Precision-Engineered Performance

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Our FEP sheets are manufactured using precision extrusion technology. During this process, prime grade FEP resin is melted and formed into sheets under carefully controlled temperature and pressure conditions. This guarantees:

Dimensional Accuracy

Consistent dimensional stability across all product range

Surface Quality

Ultra-smooth, defect-free finish free from inclusions or metal particles

Material Integrity

No degradation of polymer structure, preserving chemical and thermal resistance

Traceable Quality

Each batch is tested to ASTM standards to ensure reproducibility and reliability

CHARACTERISTIC PROPERTIES

Property Standard Unit Value
Specific gravity ASTM D792 2.12–2.17
Tensile Strength at Break ASTM D638 MPa ≥ 25
Elongation at Break ASTM D638 % ≥ 200
Hardness ASTM D2240 Shore D ≥ 60
Melting Point ASTM D3418 °C 300±10
Limiting Oxygen Index ASTM D2863 % > 95

FEP SHEETS Dimensions & Tolerances

Thickness, mm Width, mm Length, mm Tolerance, mm
Thickness Width Length
2 1500 1000
2000
0 / +0.1 0 / +10 0 / +10
3
4 0 / +0.15
5
6
8 610 1000 0 / +2 0 / +5 0 / +20
10
15
20
30
35
40
45
50
55
60
65
70
75
80

CUSTOM SIZES

are available upon request to meet specific application specifications. Length is supplied according to customer requirements.

FEP PRODUCTS FROM XIFLON

OPTIMIZE YOUR PROCESS WITH XIFLON FEP SHEETS

This controlled extrusion process delivers semi-finished FEP sheets that can be precisely machined into critical components. With exceptional chemical resistance, reliable thermal stability, and excellent dielectric performance, XIFLON FEP sheets provide dependable solutions where conventional plastics fall short.

  • Unlike standard engineering plastics, FEP retains its properties under challenging conditions – from −200 °C to +200 °C – ensuring long-term performance in aggressive environments.
  • The combination of purity, smoothness, and mechanical integrity allows manufacturers to create high-performance parts with tight tolerances and consistent dimensional control.

Applications: Seals, gaskets, and valve parts for pumps and process equipment

Applications: Seals, gaskets, and valve parts for pumps and process equipment

Applications: Insulators, spacers, and dielectric components

Applications: Bushings, bearings, and custom machined parts resistant to corrosive media

Applications: High-purity precision components with smooth finishes

Applications: Hygienic seals, fittings, and machined parts for tanks and processing equipment

Xiflon FEP SHEETS : Certified for Global Standards & Compliance

Xiflon FEP SHEETS are engineered to meet stringent global safety, environmental, and industry-specific standards. Our materials are tested and certified to ensure suitability across critical sectors, including chemical processing, automotive and other industry sectors.

Regulatory Compliance

REACH – Free from SVHC > 0.1% (w/w), in accordance with Regulation (EC) No. 1907/2006
RoHS – Compliant with Directive (EU) 2015/863
FDA – Compliant with FDA regulations for use in food contact applications

Certification

Certification

ISO_9001-2015
1
reach-compliance
rohs
ASTM

WHY CHOOSE XIFLON FEP SHEETS ?

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Key Advantages

Versatile Options

Available in a broad range of thicknesses, and lengths, with custom sizes upon request to meet specific application needs.

High Quality

Extruded under strict quality controls, ensuring smooth, contamination-free surfaces and consistent purity.

High Performance

Outstanding chemical resistance, thermal stability (−200 °C to +200 °C), and dielectric strength, proven in demanding industries.

Expert Support

Multilingual technical support from selection to end-use applications.

Trusted Partner

Chosen by leaders in the chemical, food, and electrical sectors worldwide.

Need Assistance?

Our FEP experts are ready to help with your requirements.

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Technical Resources

Access our comprehensive FEP size range guide and technical documentation.

Download Guide

FEP Extruded Sheets FAQs

FEP extruded sheets are semi-finished products made from fluorinated ethylene propylene (FEP), a melt-processable fluoropolymer with properties similar to PTFE but easier to fabricate. Unlike PTFE, which cannot be melt-processed, FEP can be extruded using conventional thermoplastic techniques.

Manufacturing process:

  • FEP resin is heated above its melting point (~260 °C) and extruded through a flat die.
  • The molten sheet is quenched, cooled, and shaped into a uniform flat product.
  • Further processing (calendaring, annealing, or surface treatment) may be applied based on application needs.

Key differences from PTFE sheets:

  • Melt-processable: Enables continuous extrusion and longer formats.
  • Transparency: Optically clear, unlike opaque PTFE.
  • Temperature resistance: Continuous use up to ~200 °C (vs. PTFE at 260 °C).
  • Flexibility: Greater bendability, especially in thin gauges.

Standard properties:

  • Exceptional chemical resistance
  • High dielectric strength
  • Non-stick surface with low friction
  • Transparency for optical applications
  • UV resistance for outdoor durability

 In short: FEP extruded sheets combine fluoropolymer strength with clarity and processability, expanding applications beyond PTFE.

FEP sheets are available in a wide range of thicknesses, widths, and lengths for different industries.

Thickness range:

  • Standard sheets: 0.05 mm to 10 mm
  • Ultra-thin films: as low as 0.025 mm (25 microns)
  • Custom heavy gauges: up to 12–15 mm

Widths & lengths:

  • Standard widths: 300 mm to 1500 mm
  • Roll lengths: hundreds of meters for thin films (<1 mm)
  • Thick sheets (≥3 mm): Usually supplied as cut panels, not rolls

Surface finishes:

  • Smooth/plain sheets for general use
  • Etched surface sheets for bonding to substrates
  • Adhesive-backed sheets for easy installation

Comparison with PTFE sheets:

  • FEP: continuous rolls & optical clarity
  • PTFE: higher maximum service temperature but limited by molding/skiving

 Need specific gauges or custom rolls? Both standard and tailored options are available.

FEP extruded sheets are popular across industries for their chemical resistance, optical clarity, and insulation properties.

Key industries & applications:

  • Chemical processing: Tank linings, covers, and anti-corrosion barriers
  • Electronics & semiconductors: Cable wraps, insulators, and cleanroom barriers
  • Solar & photovoltaics: Transparent covers and encapsulants for panels
  • Food & pharmaceuticals: FDA-approved liners, conveyor belts, and hygienic barriers
  • Aerospace: Lightweight insulation and protective films

Why FEP over PTFE or PFA?

  • Transparency: Clear vs. opaque PTFE
  • Extrusion processability: Unlike PTFE
  • Cost efficiency: More economical than PFA

 Bottom line: For clarity, flexibility, and chemical resistance, FEP sheets outperform many other fluoropolymers.

Yes. Unlike PTFE, which resists bonding and forming, FEP is melt-processable, giving it a fabrication advantage.

Bonding options:

  • Standard FEP is non-stick, but etched surfaces (sodium or plasma-treated) allow adhesives to bond.
  • Suitable adhesives: epoxy, silicone, or specialized fluoropolymer glues.
  • Can be laminated or heat-sealed to other materials.

Thermoforming & welding:

  • Softens at ~200–220 °C, making it suitable for vacuum forming or pressure forming.
  • Can be shaped into liners, covers, and protective housings.
  • Heat-sealable and weldable—ideal for bags, films, and liners.

 If you need a fluoropolymer sheet that bonds, seals, or forms into complex shapes, FEP is the go-to choice.

FEP extruded sheets offer a unique balance of processability, transparency, and resistance that sets them apart.

Compared to PTFE:

  • Clear instead of opaque
  • Weldable and thermoformable
  • Available in continuous rolls

Compared to PFA:

  • Lower cost, yet similar chemical resistance
  • Better optical clarity

Compared to ETFE & PVDF:

  • Higher chemical resistance than PVDF
  • Withstands higher temperatures than ETFE
  • Superior purity and non-stick behavior

Industry-specific benefits:

  • Semiconductors: Ultra-clean, no contamination risk
  • Solar energy: High light transmission for efficiency
  • Food processing: Hygienic, non-stick surfaces reduce fouling

 FEP is often the most practical choice where transparency, purity, and fabrication flexibility are required.